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 BlueScope plans $10 mil upgrade 

BlueScope plans $10 mil upgrade

12 Mar, 2010 08:32 AM
BlueScope Steel will spend about $10 million replacing three flare stacks at Port Kembla steelworks within the next five years.

The Joint Regional Planning Panel will meet in Wollongong on Thursday to decide whether to approve a development application to demolish and replace the first of the stacks.

The application for the $3.5 million project was lodged with Wollongong City Council late in January.

The project comes after the completion of major upgrades at the steelworks in the past year including the $370 million No 5 blast furnace reline and $134 million sinter plant upgrade. BlueScope is anticipating that its two blast furnaces will operate at 100 per cent capacity throughout 2010 to keep up with demand.

A BlueScope spokesman said the worn, 85m-high No 1 stack would be the first replaced.

"The BOS (Basic Oxygen Steelmaking) stacks are an iconic part of any integrated steelworks," he said.

"The function of the stacks is to carry away and flare (burn off) the BOS 'off gas' produced during the blowing of oxygen into the liquid iron to produce steel."

Flare stacks No 1 and No 2 were installed in 1972, making them almost 40 years old. The third was installed in 1983.

A statement on environmental effects lodged with the council said the existing stacks were surrounded by a lattice-style cage and required constant maintenance.

The report said one stack would be replaced each year over the next three years, while the spokesman said the work would occur within five years.

Weather conditions make April to June most suitable for carrying out the work, and the spokesman said demolition of the first stack was planned to start in June.

"The task at hand is to replace the worn No 1 stack with one that is of a slightly different, more modern design which will provide better protection to corrosion with a better burner management system," he said.

"Planning for this project has taken place during the past 12 to 18 months. Pre-work inspections, audits and set-up of rigging and lifting points are planned to commence next week with demolition currently planned for mid June."

The council report said the demolition would take six months to be completed.

The erection of the new stack will immediately follow the demolition and take about a week.

"The new standard design stacks will be the same height as the existing, self-supporting and constructed in three to four sections," the report said.

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Date: Newest first | Oldest first
Why are they not using this gas for power generation instead of burning it off and polluting our air. Bluescope Steel NSW's largest green house gas polluter producing almost 10% of the states gas emissions .
Posted by malaroo, 16/03/2010 8:42:28 PM, on Illawarra Mercury
Every time I see big bellowing flame from Coke Ovens area I wander why are they allowed to do that without utilising the energy for example to heat water for showers? If too much heat for that, how about create steam and produce some electricity to feed the grid. While ago it was mentioned that eventually Steelworks will be closed down, doesn't look anybody is in a hurry. So pollution screw (including energy wastage) should be screwed so hard, so Steelworks can see moving out of Wollongong as cost savings, as it is now we will get the daily dose of "Steelworks perfume" indefinitely.
Posted by Barry, 22/03/2010 9:58:58 AM, on Illawarra Mercury

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Target: BlueScope Steel plans to replace its flare stacks. Picture: KEN ROBERTSON
Target: BlueScope Steel plans to replace its flare stacks. Picture: KEN ROBERTSON
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